Daily Crane Inspection Requirements

Finally, a crane that works strictly must be inspected once a day. During this type of procedure, inspectors pay attention to those parts of the crane that are subject to a large load. In particular, they will check hooks, lifting chains, pumps, hydraulic systems, tanks, pipes, valves and the tearing system of metal cables. Regular inspections are less frequent than frequent inspections. However, as with frequent inspections, their frequency depends on the frequency of use of the cranes. Cranes in normal and heavy operation can be inspected once a year. Cranes in intensive duty, on the other hand, must be inspected quarterly. The same rule applies if the crane has not been in use for more than six months to more than a year. After checking the crane area and conducting a preliminary examination of the equipment, the crane operator can inspect the crane himself for possible malfunctions or safety risks. Learn more about our certified professional inspections > It can seem expensive and time-consuming to perform all the necessary inspections for your crane. However, these maintenance and safety checks are much cheaper than the legal fees and insurance premiums you have to pay if a member of your team is injured because the inspections never took place, or if the inspections were carried out by someone who was not qualified.

Daily use wears out many parts found on a crane. Over the weeks or months, this can lead to a possible outage that can stop the use and ruin your schedule. Konecranes offers training for users of all brands of aerial lifting equipment. This also includes practical instructions on performing frequent inspections of critical crane components that are subject to daily wear and tear. The CMAA states that under no circumstances should a person carry out inspections if he or she has not received adequate training and has no knowledge of the rules and regulations applicable to the equipment. If you have not used your crane for more than a month, you will also need to perform a regular inspection. During a regular inspection, some of the smaller or more hidden components of a crane are examined closely. Specifically, frequent inspection does not require registration like the functional test inspection, but the documentation shows that the bridge crane has been inspected, so all operators know it can be used safely before starting their shift. The documentation also shows that you are proactive about the safety of your facility, which can work in your favor if an accident occurs in the future. The following points shall be considered at regular intervals in accordance with point (ii) of paragraph J(1) of this Section or as expressly indicated for deficiencies, including observation during operation of failures that may occur between regular inspections. All listed defects should be carefully examined and determined if they pose a safety risk: For cranes in normal and heavy operation, a regular inspection should include the following: According to the American National Standards Institute (ANSI), there are four categories of overhead crane inspections: initial, functional, frequent, and periodic. Although only designated personnel are authorized to perform the necessary maintenance and repair work on overhead crane systems, the crane operator should conduct daily inspections before and after use.

A daily inspection checklist should be used and signed to ensure an effective and thorough assessment. OSHA 1910.179(j) classifies daily inspections as frequent inspections. According to OSHA, frequent inspections include all „operating mechanisms“ (hoists and cranes and their moving parts), lifting chains, hooks, and other items. Many items in this section require daily visual inspection and monthly inspection with certification records. Below is everything you need to know about your crane inspections, including frequency, required documentation, certified inspectors, and more. The push buttons in commuting stations return to the „off“ position when the pressure is released by the crane operator. If you have recently installed a crane in your workplace, you may not yet be an expert on why it should be inspected, how often it should be performed, and who is qualified to perform the inspection. If you use an overhead crane for handling, it is important to implement a preventive maintenance program based on the recommendations of the crane manufacturer. This maintenance program should focus on a rigorous and effective safety inspection plan that is conducted on a regular basis.

If a crane inspector detects damaged components or unsafe conditions during a required inspection, they must be repaired before a worker can use the system again. How do you find a qualified crane inspector in your area? One option is to go through resources such as the National Commission for crane operator certification, which offers a directory. As a rule, you can also find inspection and preventive maintenance services at large manufacturers of crane components. We hope this article helped you answer the question: How often do I need a crane inspection? As you can see, OSHA requires cranes to undergo frequent inspections in the short and long term. However, there is a good reason for these inspections. Not only do they help keep everyone around the crane safe, but they can also save you money on repairs if you catch them early. The frequency with which these inspections must take place depends on the use of your crane: a crane operating in „normal service“ must be checked monthly; An „intensive duty“ crane should be inspected weekly and monthly; and a „heavy duty“ crane should be inspected daily to weekly. The standard for crane inspectors is set by the Crane Manufacturers Association of America. This body states that each inspector should have at least 2,000 hours of relevant crane-related work and training experience and the ability to detect defects and perform repairs to the mechanical, structural and electrical components of cranes and associated hoists. As the name suggests, frequent inspections occur much more frequently than other types of inspections.

However, the specific frequency of inspection depends on how often they are used. For example, a crane operating in normal operation must be inspected once a month. A crane that operates in heavy operations, on the other hand, should be checked weekly. Daily operation wears out the critical components of the crane. Over time, this can lead to failures and even catastrophic failures, especially without regular inspections. Regular inspections allow crane users to identify potential problems, allowing them to perform maintenance and repair work that can eliminate employee injuries and costly business interruptions. It is important that cranes are inspected more than once a year. For this reason, OSHA 1910.179 prescribes two categories of crane inspections based on the intervals at which inspections must be performed. These intervals depend on the type of critical components of the crane and the extent of their exposure to deterioration, wear or malfunction.